Wire Handling & Automation

Coiling and Labelling

Spectrum Technologies offers a range of integrated coiling and labelling solutions designed to enhance automation, productivity and downstream wire handling across wire processing applications. Integrated coiling solutions are available with laser wire markers, inkjet wire markers and selected measure and cut systems, providing efficient wire collection and handling during production.

For higher levels of automation, the Nova Pegasus coiling and labelling system provides a fully integrated downstream wire handling solution for the Nova wire processing platform. Designed for high-volume harness manufacturing environments, Pegasus automates wire coiling, sorting and labelling operations while supporting extended unattended production and improved manufacturing efficiency.

Integrated with Nova wire marking systems, Pegasus replaces traditional coil pan collection methods and enables wires and cables to be automatically processed, sorted and organised into connector bundles, significantly reducing or eliminating downstream manual sorting operations. The modular system architecture allows configurations to be tailored to individual customer production requirements and automation levels.

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Benefits Technical Specs

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Benefits
Technical Specs
Related Products

Benefits

Automated Coiling and Labelling

Reduces manual wire handling and improves downstream production efficiency.

Supports Unattended Operation

Enables extended automated production with minimal operator intervention.

Automatic Wire Sorting

Organises wires into connector bundles during processing to reduce downstream manual sorting.

Increased Production Throughput

Improves processing speed and overall manufacturing productivity compared with manual workflows.

Modular and Configurable Design

Flexible system architecture can be tailored to individual production requirements and automation levels.

Integrated Downstream Automation

Seamlessly integrates with Nova wire processing systems and automation platforms.

Enhanced Workflow Efficiency

Streamlines downstream wire handling, coiling and identification processes.

Supports Complex Harness Manufacturing

Ideal for high-volume aerospace and high-reliability harness production applications.

Technical Specifications

*Dependant on the wire gauge / wire OD

Product Specifications

Metric Imperial

Processing Specifications

Wire gauge

26 - 6 AWG (additional gauges subject to validation)

Wire size (OD)

0.8 - 6.4 mm

0.031 - 0.264 in

Coil diameter (min)

150 mm

5.9 in

Coil width (max)

25 mm

0.98 in

Coil weight (max)

2 kg

4.4 lbs

Processed wire length

635 mm - 40 m* (coiled), 250 - 635 mm (uncoiled)

25 in - 131.2 ft* (coiled), 9.8 - 25 in (uncoiled)

Wire type

Single core, shielded twisted pairs, shielded multi-conductor cables, coaxial cables

System Specifications

Configuration

Floorstanding system

Temperature control

Air-cooled

Dimensions (W x D x H)

1310 x 1375 x 1710 mm

51.6 x 54.1 x 67.3 in

Weight

410 kg

904 lbs

Control and Software

Machine control architecture

Windows based control software

Interface

Height adjustable 24" screen (via Nova 800/800i system)

Communications

RJ45 Ethernet and I/O

Program configuration

Spectrum Technologies bespoke program

Program recipes

Comma separated value files (.CSV), manual input

Environmental and Operational Conditions

Operating temperature

+15°C to +40°C

+59°F to +104°F

Operating humidity

20% - 80%, non-condensing

Noise level

<70 dB(A)

Power and Utilities

Electrical connection

230 VAC, 50/60 Hz, 1Φ (transformer available where required) or supplied directly from compatible Nova 800/800i systems

Electrical consumption

0.75 kVA

Compressed air

6 bar (Supplied by Nova 800/800i system)

87 psi (Supplied by Nova 800/800i system)

Compliance and Standards

Regulatory compliance

CE; Machinery Directive 2006/42/EC; EMC Directive 2014/30/EC

Safety standards

EN 60204-1

Options and Accessories

	Pegasus
8 kVA Transformer (208/480V to 230V)	Optional