Inkjet Wire Markers

NovaJet

The NovaJet™ is Spectrum’s advanced inkjet-based wire mark, measure and cut system, developed for the precision processing of non-laser markable wire and cable. Designed for aerospace and other high-reliability manufacturing environments, the system delivers fast, accurate and repeatable inkjet wire marking within a fully integrated production platform.

 

Incorporating integrated plasma pre-treatment and UV curing technologies, NovaJet produces permanent, high-quality marks with excellent adhesion and durability across a wide range of wire types. The system delivers compliant aerospace and military specification marking while maintaining processing speeds of up to 30 m/min (~100 ft/min) for maximum productivity and consistent mark quality.

 

NovaJet is available in both manual and fully automated configurations, with scalable dereeling solutions supporting up to 32 wires for high-efficiency production environments. The system can also be integrated with Spectrum wire handling and downstream automation systems to further enhance productivity and process automation.

 

Designed for long-term operational reliability, NovaJet combines robust system architecture with low-maintenance operation to deliver a flexible and cost-effective solution for demanding wire processing applications.

 

NovaJet inkjet wire markers comply with key OEM aerospace specifications and international industry standards, including Sikorsky SS7333.

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Benefits

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Superb Mark Quality

Plasma pre-treatment combined with UV curing ensures permanent, legible marking.

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High Throughput and Performance

High speed wire marking maximises system productivity.

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Maximum Productivity Through Automation

The automated system with wire Auto Select & Load (ASL) enables rapid wire changeover and automated grouping by connector, reducing manual sorting in complex harness manufacturing.

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Low Cost of Ownership

Designed for long-term operation with minimal maintenance and low running costs.

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Upgradeability

Modular system architecture allows easy field upgrades, including increased marking speed and fully automated wire handling for processing up to 32 wire types.

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Controlled Power Protection

Optional UPS ensures safe shutdown and prevents data loss or service interruptions in the event of electrical power loss.

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Compliant with Industry Standards

Compliant with key OEM aerospace specifications and international standards, including SS7333 and SAE ARP5607B.

Technical Specifications

*Subject to validation.

**Other wires depending on validation testing.

***A 150 mm (6") aperture is provided for connecting to factory extraction systems. A suitable LEV system should be used capable of handling 934.5 m³/hr (550 ft³/min (550 cfm peak)) at 7” static pressure head, including means to filter NO, NO2 , NOx and O3.

Product Specifications

Metric Imperial
Processing Specifications
Wire gauge
24 - 6 AWG*
24 - 6 AWG*
Wire size (OD)
0.8 - 6.4 mm (6.7 mm available on request)
0.031 - 0.252 in (0.264 in available on request)
Throughput (max)
28 m/min
98 ft/min
Cable length (min)
150 mm
5.9 in
Wire type
55FB Black filterline wire (AS 85485)**
55FB Black filterline wire (AS 85485)**
Marking capability
Full uppercase and lowercase alphanumeric (A-Z, a-z, 0-9), extra characters
Full uppercase and lowercase alphanumeric (A-Z, a-z, 0-9), extra characters
Font sizes
Large Horizontal, Medium Horizontal, Medium Vertical, Small Vertical. See Font Table for full spec.
Large Horizontal, Medium Horizontal, Medium Vertical, Small Vertical. See Font Table for full spec.
System Specifications
Print type
UV Curable Ink
UV Curable Ink
Configuration
Floorstanding system, reel-fed with integrated coiling pan or automated wire handling output
Floorstanding system, reel-fed with integrated coiling pan or automated wire handling output
Temperature control
Air-cooled
Air-cooled
Dimensions (W x D x H)
1550 x 2230 x 2076 mm
61.0 x 87.8 x 81.7 in
Weight
1100 kg (Manual) / 1200 kg (Automatic)
2425 lbs (Manual) / 2646 lbs (Automatic)
Control and Software
Machine control architecture
Windows-based control software
Windows-based control software
Interface
Height-adjustable 61 mm (24") screen
Height-adjustable 24" screen
Communications
RJ45 Ethernet
RJ45 Ethernet
Program configuration
Spectrum Technologies bespoke program
Spectrum Technologies bespoke program
Program recipes
Comma separated value (.CSV) files, manual input
Comma separated value (.CSV) files, manual input
Environmental and Operational Conditions
Operating temperature
+15°C to +30°C
+59°F to +86°F
Operating humidity
20% to 80%, non-condensing
20% to 80%, non-condensing
Noise level
77 dB(A)
77 dB(A)
Power and Utilities
Electrical connection
415-480 VAC, 50/60 Hz, 3Φ
415-480 VAC, 50/60 Hz, 3Φ
Electrical consumption
20 kVA
20 kVA
Compressed air
7 bar
101.5 psi
Fume extraction
External extraction required – 934.5 m³/hr, 7" static pressure head***
External extraction required – 550 ft³/min (cfm), 7" static pressure head***
Compliance and Standards
Aerospace and industry standards
SAE ARP5607B; SAE AS50881 (MIL-W-5088L)(CHECK); ASD-EN 3838 (CHECK); ASD EN 3475-100 (CHECK); Sikorsky SS7333
SAE ARP5607B; SAE AS50881 (MIL-W-5088L)(CHECK); ASD-EN 3838 (CHECK); ASD EN 3475-100 (CHECK); Sikorsky SS7333
Regulatory compliance
CE; Machinery Directive 2006/42/EC; EMC Directive 2014/30/EC
CE; Machinery Directive 2006/42/EC; EMC Directive 2014/30/EC
Safety standards
EN 60204-1
EN 60204-1

Options and Accessories

NovaJet
Wire Loading System

Manual or Automatic (wire ASL unit)
Tension Monitor

Optional
Knot & Splice Detector (KSD)

Standard
Powered Coiling Pan (7 inch / 18 cm diameter)

Optional
Powered Coiling Pan (12 inch / 30 cm diameter)

Standard
Powered Coiling Pan (15 inch / 38 cm diameter)

Optional
Coiling Pan Sensor

Optional
Signal Tower

Optional
40 kVA Transformer (480V to 230V)

Optional
Display (24")

Standard
Touchscreen Display (17")

Optional

Downloads

NovaJet Brochure [EN]
802.00 KB | Inglés

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